Tool changer. Rugged and durable. For universal use. Payload up to 800 kg

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1 Tool changer TK-Series Rugged and durable For universal use Payload up to 800 kg

2 02 our own Development Dept. our own Manufacturing Division. Unbeatable in reliability. A product portfolio setting standards in selection, ruggedness and quality. Developments at IPR For over 20 years we have developed and engineered components for automation, assembly and handling technologies - from standardized modules through to customer-specific solutions and complete system applications. Our dedicated designers with the expertise acquired from numerous assignments provide competent counselling and professionally implement your requirements. The end-result are high-grade, top-performance products which have done well in use for many years now. State-of-the-art manufacturing Machinery equipped with the latest manufacturing technologies and processes, an exceptionally extensive manufacturing depth and highly trained employees ensure that each and every product is manufactured to a maximum degree of precision. No deviations are accepted in the process. Constant checks in all manufacturing steps see to it that qualities remain high and with products supplied on which you can unreservedly rely. Direct adaption with the DIN/ISO connection face Thanks to the din/iso standardized flange, the tool changers can be directly fitted to practically any robot. Perfect quality Made in Germany High-grade materials, state-of-theart manufacturing processes and comprehensive technical expertise guarantee dependable and long-life products Made in germany. A wide range of accessories ensure flexible deployment various types and varieties of plug connectors provide for optimal adjustment to the individual conditions of application.

and complete system applications. Our dedicated designers with the expertise acquired from numerous assignments provide competent counselling and professionally implement your requirements.

3 03 THe art of engineering FRoM cad design To THe PRoducTion Run. STandaRd only is not good enough FoR us - we also ManuFacTuRe To customer SPeciFicaTionS. Using up-to-the-minute 3D-CAD systems we directly translate your requirements in every detail into manufacturing-optimized and production relevant model data. Simulation is possible of both geometric and functional properties thanks to 3D presentations. As a result, questions into technical realizability and functionality can be clarified in advance. This cuts out any subsequent costly product modifications to the product. Our tool changers can be easily adapted to customer-specific requirements. To this end, a variety of attachments and accessories are available. For more complex applications in which standard product modifications no longer provide any suitable solution, we also design tool changers precisely tailored to your applications. Our lengthy track record helps us to come up with a technically and economically optimum solution for you - rapidly and effectively.

Simulation is possible of both geometric and functional properties thanks to 3D presentations. As a result, questions into technical realizability and functionality can be clarified in advance.

4 04 Specialist and all-round talent a professional surpassing the expectations. IPR tool changers are in demand and have established themselves in many industries. For years now our products have been used in numerous industries. IPR is the premium choice especially when considerable demands are placed on reliability and precision. It is therefore not for nothing that well-known companies from the most varied of industries - such as the automobile and component supplier industry, aerospace, mechanical engineering and medical technology - today rank amongst our customers. TK-160 Efficient tool changer for applications up to a 250 kg payload. cavity waxing Foundry IPR's automatic nozzle changing systems allow different types of tools to be easily and rapidly changed when robot wax applications are undertaken. Anything can be changed - from mono nozzles up to nozzle change heads with four to six pneumatically swivable nozzles. A single robot is thus able to fully automatically work on a number of hollow spaces one after the other. The tool changing system is also available with a 36- fold air execution for fitting a spray bar. Our TK-160 and TK-300 tool changers represent two systems which are optimally adapted to the extreme conditions and high temperatures prevailing in forging and casting operations. Whilst a special surface coating raises their capacity to withstand corrosion and abrasive dusts, specially deployed sealing substances and lubricants ensure a high degree of heat resistance. Aside from the standard aluminium variant, a steel design for payloads of up to 800 kg is available.

It is therefore not for nothing that well-known companies from the most varied of industries - such as the automobile and component supplier industry, aerospace, mechanical engineering and medical

5 05 TooL changer applications. Welding Painting applications Bodywork construction Cavity Waxing NAD application Sanding down and polishing Medical technology Foundry 2D-NAD-Changer Special nozzle changer for nad applications. TK-125 SW200 Rugged changer for the reliable fitting of welding pliers. nad application welding The 2D-NAD-Changer has been especially developed for frequently changing application nozzles in the NAD application. It has both a special sealing system and an integrated bayonet catch. It enables the individual nozzles in the stacker to be reliably docked and undocked. Equipped with a variety of nozzle geometries for broad and narrow seams, the robot can thus do its rounds automatically without stopping. To ensure rapid and continuous change between welding robot and welding pliers, we have developed an extremely rugged welding changer in the form of TK-125 SW200. Its chief characteristic is the modular, space-saving constructional design. Air, water and power connections can be configured at will for practically all connection variants. In addition, valves for pneumatically controlling the pliers can be integrated. The system is designed for payloads up to 200 kg.

TK-125 SW200 Rugged changer for the reliable fitting of welding pliers.

6 06 Tool changer TK-80 T TK-40 T TK-40 R TK-40 TK-50 TK-63 Style TK-40 R TK-40-T TK-50 R TK-50-T TK-63 R TK-63-T Part no Recommended max. handling weight 1 3 kg 12 kg 30 kg Spacing centre of gravity less than 200 mm 300 mm 300 mm weight (without attachments / plug connectors) 0.17 kg 0.1 kg kg 0.34 kg 1 kg 0.68 kg cylinder bore mm mm 35 mm air consumption each cycle open / close² 0.03 l 0.09 l 0.12 l Maximum tensile F Z (static load) at 6 bar 900 N N N Max. compressive F d (static load) N N N Max. flexural torque M x, M y (static load) at 6 bar 14 Nm 54 Nm 554 Nm Max. torsion moment M z (static load) at 6 bar 29 Nm 136 Nm 740 Nm Repeatability x, y, z-axis mm mm mm Join force in join direction (open piston position) 15 N 40 N 60 N Max. permissible axis deviation x, y-axis +/ 1 mm +/ 1 mm +/ 1 mm Max. spacing between robot and tool-side when locking 0.6 mm 1 mm 1.5 mm Locking stroke 15.5 mm 28 mm 29 mm energy transmission pneumatic (connecting thread) 6 M5 8 G 1/8" 8 G 1/8" energy transmission electrical (optional) 1_ Weight of all components mounted at the TK 2_ calculated with compressed air at 6 bar The complete series comprises 9 models for optimum size selection and a wide range of applications. The main body consists of high-strength, hard-coated aluminium ensuring a lightweight design. Functional parts of hardened steel to withstand the high demands placed on the replacement system. Various types of plug connectors to ensure universal scope for energy transmission. Changers can also be had with internal routing, in stainless steel and in special spray protected designs.

handling weight 1 3 kg 12 kg 30 kg Spacing centre of gravity less than 200 mm 300 mm 300 mm weight (without attachments / plug connectors) 0.17 kg 0.1 kg 0.425 kg 0.34 kg 1 kg 0.

7 07 TK-160 T TK-80 R TK-80 TK-125 TK-160 TK-200 TK-300-Alu TK-80 R TK-80-T TK-125 R TK-125-T TK-160 R TK-160-T TK-200 R TK-200-T TK-300-alu-R TK-300-alu-T kg 150 kg 250 kg 120 kg 450 kg 500 mm 500 mm 500 mm 500 mm 500 mm kg kg 3.55 kg 2.55 kg 5.3 kg 4.15 kg 9 kg 4.7 kg 14.5 kg 7 kg mm mm mm 3x mm 3x mm 0.26 l 0.59 l 0.59 l l l N N N N N N N N N N 680 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm mm 0,05 mm 0.05 mm 0.05 mm 0.05 mm 75 N 110 N 110 N 225 N 330 N +/ 1,5 mm 1.6 mm +/ 2 mm +/ 1,5 mm +/ 2 mm 2 mm 3 mm 3 mm 2 mm 3 mm 37 mm 47.5 mm 56.5 mm 44.5 mm 54.5 mm 8 G 1/4" + 2 G 1/8" 8 G 3/8" 12 G 3/8" 12 G3/8" 10 G3/8" Plug connectors are available for all tool changers in different designs and variants (see Accessories).

5 kg 7 kg 44.51 mm 57.56 mm 57.56 mm 3x 44.51 mm 3x 57.56 mm 0.26 l 0.59 l 0.59 l 3 0.26 l 3 0.59 l 8.900 N 30.000 N 35.500 N 3 8.900 N 3 35.500 N 17.000 N 70.000 N 70.000 N 26.000 N 70.000 N 680 Nm 2.

8 08 accessories TK-160 R EC24MIL-IP65.R 24-pin Contact pin spring-loaded EC24MIL-IP65.T 24-pin Contact pin fixed TK-300-ST TK-300-ST-R TK-300-ST-T kg 500 mm 24 kg 18.5 kg 3x mm l N N Nm Nm 0.05 mm 330 N +/ 2 mm 3 mm 54.5 mm 10 G 3/8" EC-2/16.R [BUS] 16 digital inputs 24 V / 5 ma Contact pin fixed EC25.R / SUB-D 25-pin Contact pin spring-loaded EC-2/16.T [BUS] 16 digital inputs 24 V / 5 ma Contact pin spring-loaded EC25.T / SUB-D 25-pin Contact pin fixed EC24-PG-IP65.R 24-pin Contact pin spring-loaded EC24-PG-IP65.T 24-pin Contact pin fixed

000 N 3.200 Nm 2.000 Nm 0.05 mm 330 N +/ 2 mm 3 mm 54.5 mm 10 G 3/8" EC-2/16.R [BUS] 16 digital inputs 24 V / 5 ma Contact pin fixed EC25.

9 09 Basically ingenious and in use even better. Balls, springs and pneumatics for a connection - that keeps in place what we promise. Robot side Tool side Always closed The locking mechanism of the tool changing system is ball-implemented. The balls are pressed via a bevel into a receptacle. If there is a drop in air pressure, the balls are kept in the receptacle by a spring integrated in the piston chamber. This ensures automatic locking should the compressed air drop. A spring-fitted cover plate protects the locking mechanism from contamination. Long service life Spring-fitted contacts are used for transferring signals. The springs prevent bending of the contacts. A connection enables the contact pins to be individually replaced should they become worn. This guarantees long service life and transmission dependability.

If there is a drop in air pressure, the balls are kept in the receptacle by a spring integrated in the piston chamber. This ensures automatic locking should the compressed air drop.

10 IPR Intelligente Peripherien für Roboter GmbH Industriestraße Schwaigern T F info@iprworldwide.com our customer service provides rapid support on the spot T service-ipr@iprworldwide.com Repairs and maintenance work are immediately and dependably dealt with by the IPR service team. Products in need of an overhaul are x-rayed at IPR, repaired and sent back in a fully functional manner.

Load Limiter ULS-60 ULS-80 ULS-100 ULS-125. Table of Contents. Assembly Instructions Load Limiter ULS-60, -80, -100, -125

Load Limiter ULS-60 ULS-80 ULS-100 ULS-125 Version 2.0 Last revision November 2012 Dear customer, Thank you for the confidence that you have placed in our company by purchasing an IPR load limiter. Every