transformer division Convincing with outstanding solutions: Leading technology for transformer production.

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1 transformer division Convincing with outstanding solutions: Leading technology for transformer production.

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3 With a passion for technology we at Georg have been developing inspirational solutions for generations which is being driven by both our success and our customer confidence. Mark Georg CEO & Chairman of the Board

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5 That is GEORG. future-driven knowledge GEORG welcomes you where the future starts. Our Company history from its birth to date is a signpost for a strong future. Founded in 1948 as a visionary one-man business, Georg today is a successful family-owned company and a global player. We link the experiences of several generations to meet the technical challenges and to create new market impulses. This attitude finds its expression also in the faithful, cooperative relationship with our customers and suppliers who are an essential part of our culture. For them we use our specific knowledge and skills in order to develop progressive solutions, thus producing superior technical results. That is the Georg Way. What we have in common is our belief in entrepreneurial sustainability. Our employees with their passion for technology, as well as our common responsibility for what shall be preserved, are always in the focus of all our actions.

6 machine tool division In close cooperation with our customers we develop and produce extraordinary tooling machines that perfectly fit any requirement. Creativity and superior knowledge lead to innovative and technically leading turnkey solutions for maximum long-term manufacturing results. finishing lines division Our finishing lines have been designed for sustainable efficiency: with extremely short set-up times, easy operation with minimum personnel and perfect, processcontrolled operations. Using our leading technological solutions we ensure our customers success in the future. manufacturing division Use our know-how and the range of mechanical machining that we offer in the areas of turning, drilling and milling. With our services, you will benefit from the many possibilities we offer with reliable GEORG quality in regard to your extended workbench.

7 transformer division With proactive strong partnerships, using our expandable modular machine concepts we design state of the art process lines and equipment for transformer production. We are the world market leader because our customers rely on our technology. The company divisions grown by experience With the development of pioneering technologies we not only rely on years of experience, but inspiration to improve our processes by exploring new directions in different fields to deliver creative solutions.

8 Demanding partners are as important as innovative technology. That is why our customers have confidence in us and we in them. Bernd Peter Schmidt Managing Director transformer division

9 GEORG transformer lines Reliable solutions Proven in transformer plants and service centers all over the world GEORG transformer lamination cutting lines are known for their reliability, accuracy and productivity. We develop machines fitting to the individual customer s needs, with fixed shears or swing shear configuration, whether with simpler stacking systems or fully automatic E-stackers. Our experience in transformer production lines also leads us to develop perfect slitting lines for grain oriented electrical steel. With our wide range of core assembly tables, we supply production equipment from coil to finished core. Georg does not focus only on core production. Corrugated fin wall production lines for distribution transformer tank production and robot systems for tank welding are leading solutions in tank manufacturing.

10 Our customers Georg serves a wide range of customers Small and medium size companies These customers need a reliable partner, which supports them during the complete life time cycle of their machine. Many of these companies family owned, such as the Georg company successfully operate Georg machines for more than 30 years. The partnership between these customers and Georg is often more than a supplier-customer-relation. With our reliable standardised ecoline range, we offer affordable solutions in core cutting even for very small transformer manufacturers.

11 Multinational corporations On the other hand, many of our customers are big multinational corporations. The various needs of their individual plants all around the world are discussed and lead to new technically superior solutions by working in close cooperation. Innovative technology and strong partnerships are necessary for being prepared for the future and this is exactly what we stand for.

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13 Strong arguments GEORG. This means passion for technology but as well: > Georg production lines for the transformer industry Made in Germany from the mechanical to the electrical system for decades. > Facing the future with our independent research & development department: for superior solutions for your benefit. > World-wide availability: on site with GEORG specialists from our national and international subsidiaries and agencies, by remote-access or via our Service-Hotline. > Training to learn all about your GEORG machine in our customer centre > Modernization of your existing lines with up to date GEORG components or control systems. That s what characterizes our lines: GEORG production lines are an answer for high productivity and efficiency of the production process: > > Superior production speeds > > Short set-up times > > High degree of automation > > First quality line components > > High line availability > > Long lifetime > > Low maintenance costs > > Low energy costs

14 Product range Slitting lines TBA lines Stacking tables

15 Corrugated fin wall production lines Special core production lines Individual solutions

16 GEORG precisionslit Slitting lines The most essential parameters > Coil weights of 6 or up to 12 tonnes > Strip widths up to 1,250 mm > Thickness ranges between 0.20 and 0.65 mm or up to 1.0 mm > Special machine configurations for 0.18 mm minimum strip thickness > Strip material speeds of 140 m/min or up to 200 m/min > Low burr slitting process > Low camber slitting process Accurate wound coils on recoiler mandrel Slitting shear

17 Advantages for your production plant > High level of cutting accuracy by means of high precision shear > Low burr and low camber slitting process due to optimized shear design > Convenient strip infeeding with movable tension unit > By various pneumatic systems the tension can be adjusted individually resulting in high winding accuracy. Slitting line with movable tension unit GEORG precisionslit 1200 slitting line

18 GEORG precisioncut TBA core lamination cutting lines Sizes from TBA300 up to TBA1200 > > Fixed shear lines > > Swing shear lines > > Hole punch units > > V-notch units > > Slot punch units > > Tip cutting shears > > Various decoiler solutions Notching part Stacker systems > > Roof stacker > > Two level pneumatic stop stacker > > Two level servo belt stacker > > In line bridge type stacker > > Fully automatic E stacker Swing Shear at GEORG precisioncut TBA1200 S

19 The most essential parameters > > Depending on machine type for strip widths up to 1,250 mm > > Depending on machine for sheet lengths up to 6,000 mm > > Output up to 190 sheets per minute Advantages for your production plant > > High output / throughput by minimising tool times and high production speeds > > Exact sheet lengths and low burr cutting > > Expensive scrap minimised > > Electric operated shears and notches minimize maintenance work > > Wide range of stacking systems > > Highest reliability in core production GEORG precisioncut TBA400 ecoline STA/B stacker for accurate logs E-stacker at GEORG precisioncut TBA600

20 GEORG precisionstack Core stacking tables Hydraulic core tilting with GEORG precisionstack 3 H with 3 ton capacity GEORG precisionstack 25 H with 25 ton capacity and pre-stack storage racks Yoke lamination insertion in finished leg logs

21 Hydraulic core upending with GEORG precisionstack 40 H, with 40 tons capacity Core upending with 200 ton table GEORG precisionstack 200 C The most essential parameters > For layer by layer stacking or for > Insertion of lower yoke sheets in prestacked leg logs > For hydraulic or for crane erection > From 1 ton capacity up to 260 tons and greater capacity > With stacking pins or side stops or corner stops > Can be equipped with pre-stack storage racks and scaffoldings > Can be equipped with additional pressing and strapping units Stacking at 200 ton table GEORG precisionstack 200 C

22 GEORG ultracorrugation Tank wall production lines With the GEORG ultracorrugation tank wall production lines we offer sophisticated equipment for the production of fin walls for distribution transformer tanks. The main part is the robust finfolding machine, that creates the fin walls. The sturdiness and the design contribute to producing quality fin walls within close tolerances. The seam welding unit with CMT cold metal transfer welding technology welds the front seams of the fins. Double head decoiler Optional units: > > Quick tool changing systems > > Semi-automatic leveling and insertion system for reinforcement rods > > Embossment spot welding machines > > Reinforcement strip spot welding machines > > Edge bending units > > Clamping manipulators for assembly and welding of the fin walls > > GEORG robotweld systems Finfolding machine of GEORG ultracorrugation 1600

23 Embossment spot welding machine at GEORG ultracorrugation 1600 GEORG robotweld Seam welding machine at GEORG ultracorrugation 1600 with insertion system for reinforcement rods

24 Special core production lines GEORG precisioncut 260 amorph

25 In addition to our classic precisioncut core cutting lines for step lap stacked transformer cores, GEORG has developed advanced core cutting machines for other core designs. The precisioncut 260 amorph is our solution for cutting laminations for amorphous cores. With speeds of 150 m/min the machine outperforms all other solutions on the world market. The precisioncut 500 reactor is used to cut and stack laminations for toroidal rector cores. It can be equipped with robot systems and large storage carrousels. With our precisioncut 300 wound we are offering a high speed production line for distributed gap wound cores. Its eccentric shear is a sophisticated solution for high volume production cutting without stopping. Toroidal reactor core GEORG precisioncut 500 reactor GEORG precisioncut 300 wound

26 Individual solutions Georg is your partner also regarding special machines for transformer production, such as > > Coil tilting units, > > Pressing and strapping units for transformer core legs, > > Vertical strapping units, > > Storage platforms for laminations, > > Assembly platforms for assembly of active part of transformers, > > Radiator production equipment. Please contact us with your specific needs. With our team of experienced engineers we are happy to develop solutions for you. GEORG powerstrap pressing and strapping unit in combination with 50 ton precisionstack core stacking table

27 Control Systems Our experts design control systems for various machines and our engineers develop individual software solutions. Integrated internet or modem allow us to support our customers all over the world online. Depending on the customer s needs our controls can be equipped with various additional features for collecting production data, data transfer and optimization. Coil tilting unit for 60 ton coils Together with the sturdy long lasting mechanical design of our machines and with control upgrades performed by GEORG, our customers keep the machines up to date while facing the quickly moving progress in control technology.

28 Partnership Confidence in employees, customers and suppliers

29 Thinking together Leading technology is based on training service and extended vocational education We not only want to have satisfied customers but we also want to inspire with our performance. This is only possible if people work together very closely and in a spirit of trust at all levels. We are living this all the way from planning, up to the practical implementation and service with employees, customers and suppliers. GEORG does not only inspire with new machines and lines. We are also a competent partner for modifications and replacement of existing machines. We individually attend to our customers in our in house training centre. Our specialists provide training courses on our machines and offer instructions for their use and maintenance. In addition, Georg offers personalized, direct and comprehensive assistance worldwide. All this is only possible with highly motivated and qualified specialists. The constant vocational training and education of our employees in our in house academy is the basis for a common future. That is the reason why we permanently meet our requirements: GEORG mit uns technisch überlegen.

30 Create future Research and development mit uns technisch überlegen Companies need innovations. They are the power for technical progress. GEORG has a passion for technology which is combined with experience, knowledge and creativity. Equipped with these good tools, GEORG does state-of-the-art research. We always listen to the customer, develop and place extraordinary goods on the market. Only the one who is in contact with customers and suppliers can optimize and improve its own processes, create value and design more efficient line concepts. Sometimes customers and their challenges have to be solved but also the pioneering spirit of our own engineers takes us further or even both together. This leads to technical solutions which bring our customers forward and puts them in the position to be technically and economically superior.

31 impassionate creativity knowledge visionary culture confidence future courage world-wide superior technology individual complete solution responsible efficiency experience individual components solutions progressive precision psv-marketing.de

32 Heinrich Georg GmbH Maschinenfabrik transformer division Langenauer Str Kreuztal Germany Phone Fax georg.com